Powerstck label applicators
Powerstick inline label application systems


 

PowerStick Label Applicators

  High Speed Inline label Applicators 


PowerStick, PowerForward’s latest product, are continuous-motion inline label applicators for webs. The patent-pending PowerStick is fast, accurate, reliable and easy to operate – a leap ahead in technology and speed.
  Suitable for Most Label Applications 

Now you can handle many types of label applications with just one machine. PowerStick label applicators work with any web (paper, film or foil) and attaches any type of pressure-sensitive adhesive item (including RPN, static cling or any product on a release liner). Several examples are listed below.
 

Newspapers - attach RPN's or labels on any page in any location at 3000 FPM

Business Forms - attach piggy back labels, plastic cards, on-serts or game pieces at 1,200 FPM

Magazines – attach labels, RPNs or product samples at any location on the signature at full speed

Envelopes and Paper Bags – attach RPNs, labels or booklets inside or outside on your converting line

Packaging – attach RFID, hook and loop pieces or re-sealable closures over die-cut holes at press speeds

Snack Foods – attach labels, game pieces or fold-outs onto webs prior to filling

Games and Contests – while attaching items, print messages on labels or tags with random selected winners seeded into production

Direct Mail – attach labels, RPNs, sample pieces or plastic cards with simultaneous personalization at press speeds


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  Completely Flexible Label Placement
 


Using PowerStick you can place labels one or two-up in any position on your web. The operator can easily set up the machine by moving the unit to the desired position and entering the repeat position relative to an I-mark.

Once the machine is running it uses encoder feedback to automatically maintain registration at any speed.
  Continuous, Synchronized Motion 
 


The PowerStick runs smoothly and continuously with no stop/start needed to apply labels onto the web. It automatically runs the label supply at a speed proportional to your web or product line to achieve your specified alignment.

Using our patent-pending "slide-on" technique, the label peels off the release liner, crosses a slide plate and affixes to the web, as the pinch rollers apply the label

This smooth, accurate operation will dramatically reduce your product waste and the cost of inspections.
  Additional Features 
 


Several other features can be added to the in-line label application, depending on client needs:

  • Box or pack supply for continuous product runs

  • Waste handling system

  • Printing on labels or carriers

  • Vision inspection

  • Bar code scanning

  • RFID reading, encoding and application

  • Data base reading and writing for intelligent control, printing and data capture

  Integrating with Other Equipment
 


As an inline machine, the PowerStick can be readily integrated with your other machines (such as presses, rewinds and collating lines) for added automation benefits. If you prefer the PowerStick, can also be operated off line on any web process.
  PowerStick Mini
 


Small is beautiful when applying labels on large presses. A special version of the PowerStick supports applications where you’ll never need an on-board roll supply. This is particularly helpful for newspaper and direct mail applications with long runs and no stops.

At only 15 by 26 inches (38 x 66 cm) and about 50 lbs (22 kilos) with a tapered profile, the Mini fits in small places at any angle on a press, including in-line at the plow folder. This small machine operates at maximum press speeds (e.g., 96,000 labels/hr in a single configuration). Click here for a schematic PowerSticK Mini Pdf.

When using the PowerStick Mini, the customer provides the bulk supply of labels in rolls or packs and a waste removal system.

 
  More Detailed Specifications
 


Functions

  • Automatically maintains accuracy +/- 0.020" (0.5mm) at 1000 FPM
  • Operates at up to 96,000 pieces/hour (1,600 /minute)
  • Products from 3/4 x 3/4" (19 x 19mm) and 6 x 5" (150 x 125mm). Maximum size for the
    PowerStick Mini is 4 x 5” (100 x 125mm).
  • Handles rolls or boxes of press-sensitive adhesive labels, static cling items, products, samples, etc.
  • Can be configured for two-up assembly to effectively double the output.

Powerstick label applicator Features

  • Encoder feedback and I-mark correction for perfect registration.
  • Unique "slide-on" technique (not blow-on or tamp-on).
  • Independent servo motor drives.
  • 42” (L) x 29” (H) x 18” (W), 95 lbs, 110V, 15A, no air
  • Easy mounting to your web mover.
  • Complete - no additional upgrades, speed enhancements or add-ons required.

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